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Abstract The data-driven approach is emerging as a promising method for the topological design of multiscale structures with greater efficiency. However, existing data-driven methods mostly focus on a single class of microstructures without considering multiple classes to accommodate spatially varying desired properties. The key challenge is the lack of an inherent ordering or “distance” measure between different classes of microstructures in meeting a range of properties. To overcome this hurdle, we extend the newly developed latent-variable Gaussian process (LVGP) models to create multi-response LVGP (MR-LVGP) models for the microstructure libraries of metamaterials, taking both qualitative microstructure concepts and quantitative microstructure design variables as mixed-variable inputs. The MR-LVGP model embeds the mixed variables into a continuous design space based on their collective effects on the responses, providing substantial insights into the interplay between different geometrical classes and material parameters of microstructures. With this model, we can easily obtain a continuous and differentiable transition between different microstructure concepts that can render gradient information for multiscale topology optimization. We demonstrate its benefits through multiscale topology optimization with aperiodic microstructures. Design examples reveal that considering multiclass microstructures can lead to improved performance due to the consistent load-transfer paths for micro- and macro-structures. 

The data-driven approach is emerging as a promising method for the topological design of the multiscale structure with greater efficiency. However, existing data-driven methods mostly focus on a single class of unit cells without considering multiple classes to accommodate spatially varying desired properties. The key challenge is the lack of inherent ordering or “distance” measure between different classes of unit cells in meeting a range of properties. To overcome this hurdle, we extend the newly developed latent-variable Gaussian process (LVGP) to creating multi-response LVGP (MRLVGP) for the unit cell libraries of metamaterials, taking both qualitative unit cell concepts and quantitative unit cell design variables as mixed-variable inputs. The MRLVGP embeds the mixed variables into a continuous design space based on their collective effect on the responses, providing substantial insights into the interplay between different geometrical classes and unit cell materials. With this model, we can easily obtain a continuous and differentiable transition between different unit cell concepts that can render gradient information for multiscale topology optimization. While the proposed approach has a broader impact on the concurrent topological and material design of engineered systems, we demonstrate its benefits through multiscale topology optimization with aperiodic unit cells. Design examples reveal that considering multiple unit cell types can lead to improved performance due to the consistent load-transferred paths for micro- and macrostructures.

 

Abstract In this study, we propose a scalable batch sampling scheme for optimization of simulation models with spatially varying noise. The proposed scheme has two primary advantages: (i) reduced simulation cost by recommending batches of samples at carefully selected spatial locations and (ii) improved scalability by actively considering replicating at previously observed sampling locations. Replication improves the scalability of the proposed sampling scheme as the computational cost of adaptive sampling schemes grow cubicly with the number of unique sampling locations. Our main consideration for the allocation of computational resources is the minimization of the uncertainty in the optimal design. We analytically derive the relationship between the “exploration versus replication decision” and the posterior variance of the spatial random process used to approximate the simulation model’s mean response. Leveraging this reformulation in a novel objective-driven adaptive sampling scheme, we show that we can identify batches of samples that minimize the prediction uncertainty only in the regions of the design space expected to contain the global optimum. Finally, the proposed sampling scheme adopts a modified preposterior analysis that uses a zeroth-order interpolation of the spatially varying simulation noise to identify sampling batches. Through the optimization of three numerical test functions and one engineering problem, we demonstrate (i) the efficacy and of the proposed sampling scheme to deal with a wide array of stochastic functions, (ii) the superior performance of the proposed method on all test functions compared to existing methods, (iii) the empirical validity of using a zeroth-order approximation for the allocation of sampling batches, and (iv) its applicability to molecular dynamics simulations by optimizing the performance of an organic photovoltaic cell as a function of its processing settings. 

Objective-driven adaptive sampling is a widely used tool for the optimization of deterministic black-box functions. However, the optimization of stochastic simulation models as found in the engineering, biological, and social sciences is still an elusive task. In this work, we propose a scalable adaptive batch sampling scheme for the optimization of stochastic simulation models with input-dependent noise. The developed algorithm has two primary advantages: (i) by recommending sampling batches, the designer can benefit from parallel computing capabilities, and (ii) by replicating of previously observed sampling locations the method can be scaled to higher-dimensional and more noisy functions. Replication improves numerical tractability as the computational cost of Bayesian optimization methods is known to grow cubicly with the number of unique sampling locations. Deciding when to replicate and when to explore depends on what alternative minimizes the posterior prediction accuracy at and around the spatial locations expected to contain the global optimum. The algorithm explores a new sampling location to reduce the interpolation uncertainty and replicates to improve the accuracy of the mean prediction at a single sampling location. Through the application of the proposed sampling scheme to two numerical test functions and one real engineering problem, we show that we can reliably and efficiently find the global optimum of stochastic simulation models with input-dependent noise.

 

Gaussian process (GP) models have been extended to emulate expensive computer simulations with both qualitative/categorical and quantitative/continuous variables. Latent variable (LV) GP models, which have been recently developed to map each qualitative variable to some underlying numerical LVs, have strong physics‐based justification and have achieved promising performance. Two versions use LVs in Cartesian (LV‐Car) space and hyperspherical (LV‐sph) space, respectively. Despite their success, the effects of these different LV structures are still poorly understood. This article illuminates this issue with two contributions. First, we develop a theorem on the effect of the ranks of the qualitative factor correlation matrices of mixed‐variable GP models, from which we conclude that the LV‐sph model restricts the interactions between the input variables and thus restricts the types of response surface data with which the model can be consistent. Second, following a rank‐based perspective like in the theorem, we propose a new alternative model named LV‐mix that combines the LV‐based correlation structures from both LV‐Car and LV‐sph models to achieve better model flexibility than them. Through extensive case studies, we show that LV‐mix achieves higher average accuracy compared with the existing two.

 

With an unprecedented combination of mechanical and electrical properties, polymer nanocomposites have the potential to be widely used across multiple industries. Tailoring nanocomposites to meet application specific requirements remains a challenging task, owing to the vast, mixed-variable design space that includes composition ( i.e. choice of polymer, nanoparticle, and surface modification) and microstructures ( i.e. dispersion and geometric arrangement of particles) of the nanocomposite material. Modeling properties of the interphase, the region surrounding a nanoparticle, introduces additional complexity to the design process and requires computationally expensive simulations. As a result, previous attempts at designing polymer nanocomposites have focused on finding the optimal microstructure for only a fixed combination of constituents. In this article, we propose a data centric design framework to concurrently identify optimal composition and microstructure using mixed-variable Bayesian optimization. This framework integrates experimental data with state-of-the-art techniques in interphase modeling, microstructure characterization and reconstructions and machine learning. Latent variable Gaussian processes (LVGPs) quantifies the lack-of-data uncertainty over the mixed-variable design space that consists of qualitative and quantitative material design variables. The design of electrically insulating nanocomposites is cast as a multicriteria optimization problem with the goal of maximizing dielectric breakdown strength while minimizing dielectric permittivity and dielectric loss. Within tens of simulations, our method identifies a diverse set of designs on the Pareto frontier indicating the tradeoff between dielectric properties. These findings project data centric design, effectively integrating experimental data with simulations for Bayesian Optimization, as an effective approach for design of engineered material systems.